TuffRail: Difference between revisions

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'''TuffRail''' is an industrial handrail system offered by Moddex. It is designed to provide AS 1657 compliant protection for workers across mezzanines, stairs, loading bays, and other industrial applications.
'''TuffRail''' is an industrial handrail system offered by Moddex. It is designed to provide AS1657 compliant protection for workers across mezzanines, stairs, loading bays, and other industrial applications.


Moddex Tuffrail industrial handrail systems ensure workers, pedestrians, employees and site visitors are protected.
Moddex Tuffrail industrial handrail systems ensure workers, pedestrians, employees and site visitors are protected.
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The innovative Tuffgard® Toeboard is incorporated into this range for applications with open access beneath where an object could fall (Refer AS/NZS 1657).
The innovative Tuffgard® Toeboard is incorporated into this range for applications with open access beneath where an object could fall (Refer AS/NZS 1657).
=Range of Products=
=Range of Products=


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* [//moddex.com/wp-content/uploads/pdf-sheet/MDX_Specifications%20Doc_Tuffrail%20TR30.pdf TR30] - Top, Mid, and Bottom Rails
* [//moddex.com/wp-content/uploads/pdf-sheet/MDX_Specifications%20Doc_Tuffrail%20TR30.pdf TR30] - Top, Mid, and Bottom Rails
* [//moddex.com/wp-content/uploads/pdf-sheet/MDX_Specifications%20Doc_Tuffrail_TR35_NZ.pdf TR35] - Top, Mid, and Bottom Rails with Kickplate
* [//moddex.com/wp-content/uploads/pdf-sheet/MDX_Specifications%20Doc_Tuffrail_TR35_NZ.pdf TR35] - Top, Mid, and Bottom Rails with Kickplate
'''TR Gates'''
'''TR Gate'''
 
* [//moddex.com/wp-content/uploads/pdf-sheet/MDX_Specifications%20Doc_Self%20Closing%20Gate%20(1).pdf MD582.600-1500] - Self Closing Gates with various sizings
 
=Compliance=
Moddex TR handrails are designed and
manufactured in accordance with Australian
Standard AS1657:2018 and relevant
statutory WHS Codes of Practice/
Guidelines.
Galvanized to AS 4792 and AS/NZS
4680:2006 (where applicable)
[[File:AS1657 Example.PNG|frameless|950px]]
==Common compliances==
*Moddex standard TR height is 1045mm however it can be designed between 900mm-1100mm in accordance with AS1657 (Preferred 1045mm)
 
*Gaps between railing must be minimum 50mm
 
*When creating TR as a barrier for headwalls, they don't need to be connected
 
=Design Notes=
*Double Span top rail when possible
 
*When detailing curved kickplate for TuffRail please use this [http://20.211.196.52:8080/index.php/Example_Drawings#Rolled_Kickplate example here]
 
=Design tips=
*The distance from edge of closure to centre of stanchion is 324.15mm
*To create a 50mm gap, insert TR 374.15mm away from wall/structure
*When designing on stair sections, always set the correct heights with the tracing menu before connecting TR
*Double check the TR pipe can go through the fittings (Double bends going through a top fitting may not work)
 
=Technical data=
{| class="wikitable" style="margin:auto"
|+ Material
|-
! Stanchion & Rails !! Clamp Fittings !! Clamp locking screws
|-
| [https://en.wikipedia.org/wiki/Steel_grades Steel/grade] C250 & 350 || Malleable Cast iron || Stainless Steel (304)
|}
 
 


* [//moddex.com/wp-content/uploads/pdf-sheet/MDX_Specifications%20Doc_Conectabal%20CB30.pdf CB30] - Single Inline Handrail Balustrade
{| class="wikitable" style="margin:auto"
|+ Protective Coating
|-
! Stanchion & Rails !! Clamp Fittings !! Optional
|-
| G390 Hot Dip Galvanized (min 390g/m2)|| Hot-dip Galvanized with patented protective coating on threads || Powder coating and paint specs*
|}


* [//moddex.com/wp-content/uploads/pdf-sheet/MDX_Specifications%20Doc_Conectabal%20CB35.pdf CB35] - Single Inline Handrail Balustrade with Kickplate
=Dimensions=
{| class="wikitable" style="margin:auto"
|+ Stanchions & Rails
|-
! Diameter !! Nominal Thickness
|-
|48.3mm OD|| 3.2mm
|}


* [//moddex.com/wp-content/uploads/pdf-sheet/MDX_Specifications%20Doc_Conectabal%20CB40.pdf CB40] - Single Offset Handrail Balustrade


* [//moddex.com/wp-content/uploads/pdf-sheet/MDX_Spec_Conectabal%20CB45.pdf CB45] - Single Offset Handrail Balustrade with Kickplate
'''Double Handrail Balustrade'''


* [//moddex.com/wp-content/uploads/pdf-sheet/MDX_Specifications%20Doc_Conectabal_CB50.pdf CB50] - Double Offset Handrail Balustrade
{| class="wikitable" style="margin:auto"
|+ Clamp Fittings
|-
! Thickness !! Locking Screws
|-
|5.0mm (approx)|| M12 x 1.75 x 11mm - DEXX® Drive
|}


* [//moddex.com/wp-content/uploads/pdf-sheet/MDX_Specifications%20Doc_Conectabal_CB55.pdf CB55] - Double Offset Handrail Balustrade with Kickplate
=See also=
* [[Austrailan_Standards| Australian Standards]]
* [[AssistRail]] - Disability Handrail
* [[Conectabal]] - Commercial Balustrade
* [[Bikesafe]] - Bikeway Barriers
* [[Bridgerail]] - Bridge Barriers
* [[Quick_Find_Guide|Quick Find Guide]]
* [[Fixings]]
* [[Main_Page#Pipe_Types|Pipe Types]]

Latest revision as of 21:57, 11 April 2024

TuffRail is an industrial handrail system offered by Moddex. It is designed to provide AS1657 compliant protection for workers across mezzanines, stairs, loading bays, and other industrial applications.

Moddex Tuffrail industrial handrail systems ensure workers, pedestrians, employees and site visitors are protected.

This range boasts three material options – being suited for general warehouse use, through to use in extremely high corrosion areas.

The innovative Tuffgard® Toeboard is incorporated into this range for applications with open access beneath where an object could fall (Refer AS/NZS 1657).

Range of Products

With five configurations available in the Tuffrail family (with variations), Moddex industrial handrails offer:

Single rail edge protection for “on ground” applications Top and mid rail designs incorporating Tuffgard® Toeboard Hot Dip Galvanized Steel, Aluminium – Mill Finish and 316 Grade Stainless Steel options Y14 Safety Yellow powder coat (Dulux Duralloy) finish product in stock Custom powder coating options (available on request)

TuffRail Systems

  • TR10 - Single Toprail
  • TR20 - Top and Midrail
  • TR25 - Top and Midrail with Kickplate
  • TR30 - Top, Mid, and Bottom Rails
  • TR35 - Top, Mid, and Bottom Rails with Kickplate

TR Gate

Compliance

Moddex TR handrails are designed and manufactured in accordance with Australian Standard AS1657:2018 and relevant statutory WHS Codes of Practice/ Guidelines. Galvanized to AS 4792 and AS/NZS 4680:2006 (where applicable)

Common compliances

  • Moddex standard TR height is 1045mm however it can be designed between 900mm-1100mm in accordance with AS1657 (Preferred 1045mm)
  • Gaps between railing must be minimum 50mm
  • When creating TR as a barrier for headwalls, they don't need to be connected

Design Notes

  • Double Span top rail when possible
  • When detailing curved kickplate for TuffRail please use this example here

Design tips

  • The distance from edge of closure to centre of stanchion is 324.15mm
  • To create a 50mm gap, insert TR 374.15mm away from wall/structure
  • When designing on stair sections, always set the correct heights with the tracing menu before connecting TR
  • Double check the TR pipe can go through the fittings (Double bends going through a top fitting may not work)

Technical data

Material
Stanchion & Rails Clamp Fittings Clamp locking screws
Steel/grade C250 & 350 Malleable Cast iron Stainless Steel (304)


Protective Coating
Stanchion & Rails Clamp Fittings Optional
G390 Hot Dip Galvanized (min 390g/m2) Hot-dip Galvanized with patented protective coating on threads Powder coating and paint specs*

Dimensions

Stanchions & Rails
Diameter Nominal Thickness
48.3mm OD 3.2mm


Clamp Fittings
Thickness Locking Screws
5.0mm (approx) M12 x 1.75 x 11mm - DEXX® Drive

See also

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